Tuesday 28 June 2011

Diagnosis for Toyota 1ZZ engine

We can find out the fail of sensors form the engine diagnosis of the lab scope.


1. A black lead of a lab scope is touched the earth and a red lead is connected the sensor signals. And then, I watch the voltage, Hz and duty cycle from the sensors and outputs and I record the values.


Chart of Inputs and Outputs for Toyota 1ZZ

Measure the signals with a multimeter, set to the right setting, and record in the boxes.
  


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Coolant Temperature (THW or ECT)
DC volts
Cold engine
3.639 v
Warmed-up engine
1.07 v
Throttle Position Sensor
DC volts

Closed throttle
0.611 v
Open throttle
3.881 v
Crank or RPM sensor
AC volts and Hertz

Idle rpm
0.03 v, 477.6 Hz
2500 rpm
0.05 v, 1.332 kHz
MAP sensor
DC volts
Idle vacuum
0.547 v
No vacuum or key on engine off
1.801 v
Air Temperature (THA or IAT)
DC volts

Cold engine
3.621 v
Warmed-up engine
3.07 v
O2 sensor
DC volts

Idle
0.005 v
2500 rpm
0.847 v
CAM sensor
AC volts & Hertz

Idle rpm
0.15 v, 22.14 Hz
2500 rpm
0.26 v, 58.42 Hz
Fuel Injector
Duty cycle %

Idle
1.3%
Acceleration
6.8%
Idle Air Control
Duty cycle %

Idle
41.4%
Cranking or 2500
41.4%


2. Diagnosis
A lecturer create a fault under this Toyota diagnosis. I found eight faults in this test.

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Faulty sensor or output
Lab Scope
Engine Condition described
1
Injector #4
Wrong duty cycle in #4 cyl
The engine run roughly with vibration.
2
TPS
No voltage. When the throttle was closed and opened, the voltage does not go up and down.
The engine still run but the engine does not run appropriately, when I open the throttle. The sensor voltage dose tell the ECU wrong values for the fuel injection.
3
MAP Sensor
The voltage does not move
The engine does not run appropriately from the wrong signal of the vacuum sensor.
4
Crank Position Sensor
No frequency, AC voltage
The engine stopped completely. No fuel injection and ignition.
5
Cam Position Sensor
No frequency, AC voltage
The engine stopped completely. No fuel injection and ignition.
6
O2 Sensor
No voltage values in the idling and acceleration
The engine does not run appropriately from the wrong signal of O2 sensor.
7
Injector #4
Wrong duty cycle in #4 cyl
The engine run roughly with vibration.
8
Cam Position Sensor and injector #4
No frequency, AC voltage and no supplied voltage of injector #4
The engine stopped completely. No fuel injection and ignition. In addition, there were two problems in this engine.


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